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Medical Grade LSR Seal
Product Introduction
Case Study: Crafting a Precision Silicone Waterproof Ring for a European New Energy Vehicle
At Bushang Silicone, we take pride in our expertise in silicone mold manufacturing, catering to diverse industries with precision and innovation. Recently, a European customer approached us with a challenging request: to create a liquid silicone waterproof ring for their new energy vehicle connector. The product needed to meet stringent requirements, including IP68 waterproof certification and a tolerance of just 0.02mm.
Understanding the Challenge
The customer sought a high-quality silicone product that could withstand harsh environments while ensuring a perfect seal for their connector. The project demanded the use of advanced silicone injection mold techniques to achieve the required precision and functionality. The waterproof ring was a critical component for their connector’s performance, making it essential to meet exact specifications.
Our Solution
Collaborative Design: Using the connector drawings provided by the customer, our design team meticulously created a custom sealing ring. The design focused on maximizing the waterproof properties while adhering to the tight 0.02mm tolerance requirement.
Precision Silicone Liquid Mold: We utilized cutting-edge silicone liquid mold technology to produce prototypes. This method ensured consistent quality and accuracy, meeting the stringent standards required for the application.
Prototyping and Testing: After creating initial samples, we conducted thorough testing to ensure the product met IP68 waterproof standards. The tests verified that the sealing ring could perform reliably in demanding conditions.
Customer Satisfaction and Mass Production: The customer was highly satisfied with the sample quality and performance. After approval, we moved into large-scale production using advanced silicone injection mold techniques to maintain precision and efficiency.
Results and Impact
Achieved IP68 Certification: The waterproof ring met all necessary standards, ensuring reliable performance for the new energy vehicle connector.
High Precision: Our expertise in silicone mold manufacturing allowed us to achieve the required 0.02mm tolerance with ease.
Customer Success: The customer praised the quality and efficiency of our work, further solidifying their trust in Mingxin Silicone for future projects.
This project highlights our ability to deliver exceptional silicone accessories using state-of-the-art silicone liquid mold and silicone injection mold processes. Whether you need a custom silicone product or a solution for a complex challenge, Mingxin Silicone is your trusted partner in precision and quality.