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POM processed plastic parts

Product name: POM processed parts (combination),injection mold

Number of processing equipment: 45

Main processing equipment: CNC gong, injection molding machine, spark machine, grinder, milling machine, wire cutting machine

Process type: injection molding mold

Number of cavities: multi-cavity mold

Number of mold parting surfaces: multiple parting surface mold

Installation method: transfer mold

Scope of application: daily necessities/home appliances/electronics/medical

Mold material: S136H/718H/NAK80/P20

Arrangement: horizontal

Various processing technologies: support tapping, chamfering R angle, hollow milling, special-shaped countersinking, round hole opening and other processing technologies

    Product Introduction

    Case Study: Customizing POM Plastic Parts for Precision Applications

    Polyoxymethylene (POM), commonly known as acetal plastic, is a high-performance engineering thermoplastic prized for its excellent mechanical properties, low friction, and wear resistance. Its wide application in precision parts makes it a go-to material for industries like automotive, electronics, and consumer goods. This case study explores how we successfully customized POM plastic parts for a client requiring precision and durability in their components.

    Understanding POM Plastic and Its Applications

    POM plastic is widely used for producing gears, bearings, bushings, fasteners, and other precision components that require excellent dimensional stability and resistance to wear and chemicals. Its unique properties make it an ideal choice for high-stress environments, where traditional plastics might fail.
    When a client from the medical device industry approached us, they needed POM plastic parts for a critical component in their diagnostic equipment. The challenge was to meet tight tolerances, deliver superior surface finishes, and ensure the parts would perform reliably under continuous mechanical movement.

    Customization Goals

    The client had specific requirements:
    1.The part needed to fit seamlessly with other components in the device.
    2.High durability and smooth operation were essential to ensure long-term performance.
    3.The design called for highly precise machining and finishing to avoid defects that could compromise functionality.

    Our Process: From Design to Production
    Initial Consultation and Design Review

    We began by reviewing the client’s drawings and performance requirements. Leveraging our expertise in POM plastic processing, we offered suggestions to optimize the design for manufacturing, reducing material waste and improving durability.

    Material Selection and Testing

    POM plastic was selected for its ability to maintain strength and rigidity over a wide temperature range. We performed sample tests to confirm that the material properties aligned with the required mechanical specifications.

    Precision CNC Machining

    Using advanced CNC machines, we manufactured the custom parts to meet the client’s tight tolerances. POM’s inherent machinability allowed us to achieve the desired surface finish and complex geometry without compromising quality.

    Quality Control

    Each part underwent rigorous inspection, including dimensional testing and surface finish evaluation. This ensured all components met the client’s exact specifications.

    Results and Client Satisfaction

    After completing the customization process, we delivered a batch of POM parts within the client’s timeframe. The parts were immediately integrated into their diagnostic equipment, and field tests confirmed exceptional performance. The client reported significant improvements in the equipment's operational efficiency, owing to the smooth movement and reliability of the POM components.

    Why Choose POM Plastic for Your Needs?

    POM plastic offers:
    High strength and stiffness: Ideal for mechanical parts requiring stability under stress.
    Low friction and wear resistance: Perfect for moving parts in industrial and consumer applications.
    Chemical resistance: Effective in environments exposed to oils, fuels, and solvents.
    Dimensional stability: Reliable for precision components over time and under varying temperatures.

    This project highlights our ability to deliver high-quality, custom solutions for industries requiring precision-engineered POM plastic parts. Whether you need components for medical devices, automotive systems, or industrial machinery, our expertise in POM plastic processing ensures you’ll receive products that meet your exact requirements.

    Contact us today to discuss how we can customize POM plastic parts for your next project!